Introduction

The intelligent plastic extrusion production line control system independently developed by our company deeply integrates industrial automation and Internet of Things technology, and is specially designed for plastic extrusion production scenarios. The system is centered on "precision control + data-driven", covering the entire process of equipment control, real-time monitoring, and intelligent analysis, helping enterprises to achieve digital production upgrades, improve production efficiency by up to 30%, and reduce operation and maintenance costs by more than 20%.

Application

PE/PVC pipe/profile extrusion production line

Core functions

Equipment control

Through the system functions, the operation instructions of process parameters such as speed and temperature are implemented to issue weighing closed loop, vacuum closed loop, and finished product closed loop control to improve pipe quality, save energy and reduce noise, and save raw materials.

Data collection and analysis

The system can collect real-time operating data such as temperature, speed, production data, energy consumption, current, vacuum pressure, etc. It supports equipment status monitoring, utilization rate, raw material consumption, power consumption, unit power consumption of products, etc.

Equipment maintenance

· Remote operation and maintenance: one-click remote access, 30-minute program update, engineer online diagnosis, fast location of abnormalities, and reduced maintenance and downtime.

· Intelligent alarm management: visual prompts, intelligent guidance, closed-loop tracking, and efficient handling of abnormalities.

· Process parameter optimization management: real-time collection of operation data, archiving of process parameters, and construction of a standardized process knowledge base.

· Electronic knowledge base: retrieve documents at any time, video guidance to help novices get started, store debugging data, and facilitate optimization analysis.

Technical advantages

Customer Value

· Cost reduction: Remote service, fault diagnosis based on historical data of equipment operation, rapid problem detection, and reduced operation and maintenance costs.

·Quality improvement: One-click archiving of process parameters, converting employee experience into reusable rule templates, and continuously optimizing parameter templates through data processing and analysis to improve product quality.

· Efficiency improvement: One-click issuance of process parameters reduces the time for machine adjustment and employee testing, improves work efficiency, and the system embeds a large number of equipment fault handling knowledge bases, which intelligently guide employees to operate to release the alarm when the equipment alarms.